CAR/BLUEPRINT FIELD GUIDE · REV 1.0 · UK
04 / Electric cars

Electric,
explained from
the cell up.

How a battery car really works, from the lithium ions in one cell to the motor, the charger and the bill. Spin the X-ray car, scroll the power flow, and play with the charging, range and cost simulators.

FIG. 04.0 — ELECTRIC FASTBACK, X-RAY VIEW
DRAG TO ROTATE
23.4%Share of new cars sold in the UK in 2025 that were fully electric (SMMT)
1in 4New cars sold worldwide in 2025 that plug in (IEA)
90%Of the battery's energy an electric motor turns into motion. A petrol engine manages about 30%
7kWA typical UK home wallbox: about 25 miles of range for every hour plugged in
01

From plug to wheels

An electric car has far fewer moving parts than a petrol one: a battery, an inverter, a motor and one gear. Scroll the steps and watch the power flow through the car, or pick a mode yourself.

POWER FLOW · SIDE X-RAY MODE · DRIVEBATTERY → INVERTER → MOTOR → WHEELS MODE · REGEN BRAKINGWHEELS → MOTOR → INVERTER → BATTERY MODE · AC CHARGING · 7 KWPORT → ON-BOARD CHARGER → BATTERY MODE · DC RAPID · 150 KWPORT → BATTERY, DIRECT 400 V · 60–100 KWH DC-DC12 V OBC 01 02 04 05 06 07 08 10
  1. 01

    The charge port

    Where the cable goes in. Most UK electric cars have a CCS2 socket: a Type 2 top half for everyday AC charging and two big pins underneath for rapid DC.

  2. 02

    On-board charger

    Mains electricity is AC, but batteries store DC. At home a charger inside the car converts it, usually at up to 7 or 11 kW. That is why a 22 kW post does not charge most cars any faster.

  3. 03

    Rapid charging skips it

    A rapid charger does the conversion in its own roadside cabinet and pushes DC straight into the battery at 50 to 350 kW, so the on-board charger sits this one out.

  4. 04

    The battery pack

    Thousands of lithium-ion cells in a flat tray under the floor, wired to about 400 V (800 V on some newer cars). Its size in kWh is the fuel tank: 40 to 100 kWh is typical. Low and heavy, it also keeps the car planted in corners.

  5. 05

    Battery management & cooling

    The battery management system (BMS) watches the voltage and temperature of every cell. A coolant loop, often with a heat pump, keeps the pack near the 20 to 40 °C it likes.

  6. 06

    The inverter

    The power brain. It switches the battery's DC into three-phase AC thousands of times a second. Changing the frequency changes the motor's speed; changing the current changes its torque.

  7. 07

    The motor

    Electromagnets in the stator pull the rotor round. Around 90% of the energy becomes motion, against roughly 30% in a petrol engine, and full torque is there from 0 rpm.

  8. 08

    One gear is enough

    Motors spin to 16,000 rpm or more, so a single reduction gear of about 9:1 does the job. No clutch and no gear changes, which is why an EV counts as an automatic on a UK licence.

  9. 09

    Regenerative braking

    Lift off the pedal and the inverter turns the motor into a generator. The car slows down and the energy flows back into the battery, shown here in green.

  10. 10

    The 12 V system

    A DC-DC converter steps the high voltage down to keep an ordinary 12 V battery charged for the locks, lights and screens. A flat 12 V battery can still leave an EV stuck.

FIG. 04.2Where the energy goes: out of 100 units, how much moves the car
PETROL TANK100 UNITS IN68% ENGINE HEAT6% IDLING6% GEARBOX≈ 20% MOVES THE CAR FROM THE PLUG100 UNITS IN10% CHARGING6% MOTOR + INVERTER4% BATTERY≈ 80% MOVES THE CAR

Rounded from the US Department of Energy's fueleconomy.gov: petrol cars turn roughly 16 to 25% of the fuel's energy into motion, electric cars more than 77% of the energy from the grid.

02

Inside the battery

The battery is the most expensive part of an EV, often a third of its cost. It is made of thousands of small cells, grouped into modules and sealed into one flat pack.

INSIDE ONE CELL CHARGING: IONS MOVE INTO THE ANODE → ← DRIVING: IONS FLOW BACK, ELECTRONS POWER THE MOTOR ++++++++++++++ ALCATHODE · NMC OR LFPSEPARATORANODE · GRAPHITECU ELECTROLYTE
CELL3.6 V · ≈ 20 WH 46 MM 80 MM MODULEDOZENS TO HUNDREDS OF CELLS WIRED IN SERIES FOR VOLTS, PARALLEL FOR CAPACITY PACK≈ 400 V · 60–100 KWH · 350–600 KG BMS COOLANT

Three cell shapes

CYLINDRICAL2170 · 4680 PRISMATICHARD CAN · BYD BLADE POUCHSOFT FOIL BAG

Round cylindrical cells are cheap to make by the billion. Flat prismatic cans and pouches pack tighter. The BYD Blade turns each long prismatic cell into part of the structure.

The chemistry decides a lot

NMCLFPNa-ion
Range (energy density)●●●●●●●●●●●●●●●
Low cost●●●●●●●●●●●●●●●
Lifespan●●●●●●●●●●●●●●●
Cold weather●●●●●●●●●●●●●●●
Thermal safety●●●●●●●●●●●●●●●

NMC · Nickel manganese cobalt. Most European, Korean and premium EVs. The most energy for its weight, so the longest range.

LFP · Lithium iron phosphate. Cheaper, cobalt-free and very long-lived. Common in standard-range Teslas, BYDs and MGs. Happy to be charged to 100%.

Na-ion · Sodium-ion. The newcomer: no lithium at all and good in the cold, but heavier. Arriving in small city cars from 2025.

FIG. 04.3How batteries age
60%70%80%90%100% 012345678910 YEARS TYPICAL WARRANTY: 70% AFTER 8 YEARS / 100,000 MILES ≈ 83% AFTER 10 YEARS GENTLE USE · ≈ 1% A YEAR HOT CLIMATE, LOTS OF RAPID CHARGING · ≈ 3% A YEAR BATTERY CAPACITY LEFT · AVERAGE ≈ 1.8% LOST A YEAR

Based on Geotab's study of more than 10,000 electric vehicles. Heat, lots of rapid charging and sitting at 100% speed ageing up; gentle home charging between 20 and 80% slows it down.

03

The electric motor

Electricity flows through copper coils in the stator one phase after another, making a magnetic field that rotates. Magnets on the rotor are dragged round with it. That is the whole trick.

NSNSNSNS HOUSING + COOLING JACKETOIL OR WATER-GLYCOL STATOR · COPPER WINDINGS3 PHASES (A B C) SWITCHED IN TURN AIR GAP ≈ 1 MMTHE FIELD JUMPS ACROSS IT ROTOR · NdFeB MAGNETSDRAGGED ROUND BY THE ROTATING FIELD SHAFT → REDUCTION GEARUP TO ≈ 16,000 RPM PHASE APHASE BPHASE C
FIG. 04.4Torque against engine speed
0100200300400 0K2K4K6K8K10K12K14K16K RPMNM PETROL REDLINE 6,500 ELECTRIC · 350 NM FROM 0 RPM 1.5 TURBO PETROL · 250 NM CONSTANT POWER · 150 KW ONE WIDE REV RANGE REPLACES A 6-SPEED GEARBOX

Illustrative curves for a 150 kW electric motor and a 1.5-litre turbo petrol. Full torque from standstill is why even a small EV feels quick away from the lights.

Permanent magnet (PMSM)

Rare-earth magnets on the rotor. The most efficient type and the most common: almost every modern EV has at least one.

Induction

No magnets; the stator induces current in copper or aluminium bars on the rotor. Rugged and cheap, used by early Teslas and as the second motor on some dual-motor cars.

Wound rotor (EESM)

The rotor has its own electromagnets fed with current. No rare earths at all. Used by BMW and Renault.

Axial flux

A flat pancake motor with huge torque for its size. Built by YASA in Oxfordshire for supercars like the Ferrari SF90.

04

Regenerative braking

When you lift off, the motor runs backwards as a generator. It slows the car and turns movement back into charge, which is why EVs are at their most efficient in stop-start town traffic. Pick a regen level.

05

Charging, from 3-pin to ultra-rapid

Two kinds of charging do two different jobs. Slow AC charging tops you up at home or work while the car is parked anyway; rapid DC charging is the motorway stop.

AC · HOME AND STREET GRID230 V ACWALLBOXSAFETY SWITCH ONLY INSIDE THE CAR ON-BOARD CHARGERAC → DC · 7–11 KWBATTERYSTORES DC DC · RAPID CHARGER GRID400 V+ ACCHARGER CABINETAC → DC · 50–350 KW INSIDE THE CAR ON-BOARD CHARGER BYPASSED BATTERYUP TO 350 KW
Up to 2.3 kW AC

UK 3-pin

Granny cable for a normal socket. Fine now and then; use an outdoor-rated socket, never an extension reel.

Up to 22 kW AC

Type 2

The standard AC plug in the UK and Europe, used at home wallboxes and on-street posts.

Up to 350 kW DC

CCS2

Type 2 plus two large DC pins. The rapid connector on almost every new EV in the UK, Teslas included.

Up to 50 kW DC in practice

CHAdeMO

Japanese standard on older Nissan Leafs and Mitsubishi Outlanders. Being phased out at new UK sites.

How long will it take?

Estimated from typical charging curves: AC charging is limited to 11 kW by most cars' on-board chargers, and rapid charging slows as the battery fills. Cold batteries charge slower. For the shape of a real charging curve, see the simulator on the Market & trends tab.

Charging at home

A wallbox fitted by an electrician costs roughly £800 to £1,200 and needs off-street parking. With an overnight EV tariff it is by far the cheapest way to run an EV. New home chargers in the UK must be "smart", so they can shift charging to quiet hours.

Charger etiquette

  • Move the car as soon as it has finished charging.
  • At a busy rapid charger, unplug at about 80%: the last 20% is slow.
  • Never park a petrol car in an EV bay. It is called "ICE-ing".
  • Coil the cable and hang it back so the next person can use it.
  • Report broken chargers in the app; it helps everyone.
06

Range in the real world

The official WLTP range is measured in a lab at mild temperatures. Speed and cold make the biggest difference: air drag grows with the square of speed, and heating the cabin takes real energy. Try it.

Motorways cost the most

The opposite of a petrol car. At 70 mph most of the energy goes into pushing air, so dropping to 60 mph can add 10 to 15% range.

Winter takes a bite

Expect 10 to 30% less in freezing weather. A heat pump, heated seats and pre-heating while plugged in claw most of it back.

Most days are short

The average car trip in England is under 10 miles. Even a small 40 kWh car covers a week of typical commuting on one charge.

07

What an EV costs to run

Electricity price is everything. Charged at home on an overnight tariff an EV costs a fraction of petrol per mile; charged only on rapid chargers it can cost more.

FIG. 04.5Energy cost of driving 100 miles
EV · home, overnight tariff7.5p/kWh£2.36
EV · home, standard rate26.3p/kWh£8.27
Hybrid petrol60 mpg£10.15
Diesel55 mpg£11.74
Petrol45 mpg£13.54
EV · public fast charger55p/kWh£17.29
EV · rapid charger79p/kWh£23.70

Late-2025 UK averages, rounded: EV at 3.5 miles per kWh including charging losses, petrol at 134p and diesel at 142p a litre. Prices move, so check your own tariff.

Your own mix

UK tax, grants and rules

Road tax (VED)

Since April 2025 electric cars pay road tax: £10 in the first year, then the standard rate (£195 a year for 2025/26).

Expensive car supplement

Cars with a list price over £40,000 pay about £425 a year extra in years 2 to 6. For electric cars the threshold rises to £50,000 from April 2026.

Electric Car Grant

Since July 2025, up to £3,750 off eligible new electric cars that cost £37,000 or less. The dealer applies the discount.

Pay-per-mile from 2028

The government plans an electric vehicle excise duty of 3p a mile for EVs (1.5p for plug-in hybrids) from April 2028, on top of VED.

Company cars

Benefit-in-kind tax on a company EV is 3% of its value in 2025/26, rising by a point a year. That is why so many new EVs are company cars.

Chargepoint grant

Flat owners and renters with their own parking can get up to £350 towards a home charger through the OZEV EV chargepoint grant.

Check before you buy: tax bands, grants and tariffs change often. GOV.UK has the current vehicle tax rates and grant rules. Servicing is usually cheaper (no oil, filters, clutch or exhaust), but insurance is often higher.
08

Hybrid, plug-in or pure electric?

Six ways to add electricity to a car, from a small helper motor to no engine at all. The orange lines show where the drive comes from.

MHEV NO PLUG EXHAUST

Mild hybrid

ELECTRIC-ONLY RANGE · 0 miles

A 48 V starter-generator helps the engine pull away and lets it switch off sooner. Saves a little fuel; you drive it like any petrol car.

HEV NO PLUG EXHAUST

Full hybrid

ELECTRIC-ONLY RANGE · 1–2 miles

Engine and motor share the work and the battery charges itself from braking. Toyota made these famous. Brilliant in town.

PHEV PLUGS IN EXHAUST

Plug-in hybrid

ELECTRIC-ONLY RANGE · 30–70 miles

A bigger battery you charge from a socket covers most commutes on electricity, with petrol for long trips. Only efficient if you plug it in.

EREV PLUGS IN EXHAUST

Range extender

ELECTRIC-ONLY RANGE · 100+ miles

An electric car with a small petrol engine that only makes electricity and never drives the wheels. Back in fashion with new Chinese and Mazda models.

BEV PLUGS IN NO EXHAUST

Battery electric

ELECTRIC-ONLY RANGE · All of it

Battery and motor only. No oil changes, no exhaust, no gearbox. What most people mean by "an electric car".

FCEV NO PLUG NO EXHAUST

Hydrogen fuel cell

ELECTRIC-ONLY RANGE · All of it

Makes its own electricity from hydrogen, and only water comes out of the back. Fills in 5 minutes, but the UK has only a handful of hydrogen stations.

09

Cleaner over a lifetime?

An EV starts life with a bigger carbon debt, because making the battery takes a lot of energy. Then every mile on Britain's increasingly low-carbon grid pays it back.

FIG. 04.6Cumulative CO₂ from building and driving a car
010203040 020K40K60K80K100K MILES DRIVENTONNES CO₂E BREAK-EVEN ≈ 13,000 MI AT THE START: ≈ 11 T TO BUILD THE EV, ≈ 7 T FOR PETROL PETROL EV · COAL-HEAVY GRID EV · UK GRID ILLUSTRATIVE LIFE-CYCLE ESTIMATE, FAMILY-SIZED CAR

Illustrative, in line with published life-cycle studies such as the ICCT's: about 7 t to build a petrol car and 11 t for an EV, then roughly 0.35 kg per mile for petrol fuel and 0.06 kg per mile for electricity from the UK grid.

The raw materials

Lithium, nickel, cobalt and graphite are mined, sometimes with real human and environmental costs. Cobalt-free LFP cells and better sourcing rules are reducing this.

Second life and recycling

Old car batteries can store solar power for years before recycling, which can recover most of the lithium, nickel and cobalt to make new cells.

Clean air in towns

No exhaust means no NO₂ at the kerb. EVs still make dust from tyres and roads, but regen means far less brake dust.

10

Driving & living with an EV

Driving an electric car is easy: it is an automatic with no engine noise. A few habits make it even better.

TIP 01

No engine noise

The car is on when the dash says READY. It can be completely silent, so check before you get out that it is in Park.

TIP 02

Gentle right foot

All the torque arrives at once. On wet or icy roads squeeze the pedal or you can spin the front wheels.

TIP 03

One-pedal driving

With strong regen you slow down just by lifting off. You still need the brake pedal for emergencies and to hold the car on a hill in some models.

TIP 04

People cannot hear you

New EVs must play a warning hum below about 12 mph. Pedestrians, especially children and blind people, may still not notice you in a car park.

TIP 05

Heavier than it looks

EVs weigh 300 to 500 kg more than a similar petrol car. Leave space, and check weight limits on car park decks and trailers.

TIP 06

Pre-heat while plugged in

Warm the cabin and battery from the app before you leave. It uses mains power, not your range.

TIP 07

20 to 80% day to day

Most batteries prefer to live between 20 and 80%. Charge to 100% before a long trip. LFP batteries like a full charge every week.

TIP 08

Use the built-in route planner

It picks charging stops and warms the battery on the way so it charges faster. Apps such as Zapmap show every UK charger and whether it is working.

On your licence: pass your test in an EV and you can only drive automatics. A manual licence covers both.
11

A short history of electric cars

Electric cars are older than petrol ones, lost for a century, and are now winning again.

  1. 1830s

    The first electric carriages

    Scottish inventor Robert Anderson builds a crude electric carriage powered by non-rechargeable cells.

  2. 1884

    Thomas Parker's car

    The Wolverhampton engineer who electrified the London Underground builds one of the first practical electric cars.

  3. 1899

    La Jamais Contente

    A bullet-shaped electric car driven by Camille Jenatzy becomes the first road vehicle to pass 100 km/h.

  4. 1900

    A third of all cars

    Around a third of the cars on American roads are electric: quiet, clean and no hand crank needed.

  5. 1912

    The electric starter

    Cadillac's electric self-starter ends hand-cranking. Cheap petrol and Ford's Model T push electric cars aside for 80 years.

  6. 1960s

    The milk float

    Britain runs the world's biggest fleet of electric vehicles, delivering milk silently before dawn.

  7. 1996

    GM EV1

    General Motors leases a modern electric car in California, then recalls and crushes most of them.

  8. 1997

    Toyota Prius

    The first mass-produced hybrid. It makes electric drive normal for millions of drivers.

  9. 2008

    Tesla Roadster

    Built from thousands of small lithium-ion cells like those in laptops, it shows an EV can do 200+ miles and be fun.

  10. 2010

    Nissan Leaf

    The first mass-market electric car. From 2013 it is built in Sunderland.

  11. 2012

    Tesla Model S & Renault Zoe

    One proves an EV can be the best car in its class; the other becomes Europe's affordable electric best-seller.

  12. 2019

    800-volt charging

    The Porsche Taycan doubles the battery voltage so it can charge faster, followed by Hyundai and Kia.

  13. 2023

    Model Y, world number one

    The Tesla Model Y becomes the best-selling car of any kind on the planet.

  14. 2025

    One in four

    A quarter of new cars sold worldwide plug in. In the UK, 23.4% are fully electric.

  15. 2030

    The end of petrol-only cars

    New pure petrol and diesel cars can no longer be sold in the UK. Hybrids follow in 2035.

12

EV myths, fact-checked

The claims you will hear in the pub and online, checked against the evidence.

MYTH × 6 · HALF TRUE × 6
CLAIM 01MYTH

Do electric cars catch fire more often than petrol cars?

Electric cars are a fire risk.

THE FACTSData from Sweden, Norway and the US suggest EVs catch fire less often per car than petrol or diesel cars. A battery fire is harder to put out, which is why fire services train for them.

CLAIM 02MYTH

Do EV batteries need replacing after a few years?

The battery wears out and costs a fortune.

THE FACTSMost packs lose only a little capacity each year: a study of more than 10,000 EVs found about 1.8% a year on average. Batteries usually carry an 8-year, 100,000-mile warranty.

CLAIM 03MYTH

Are electric cars worse for the planet once you count the battery?

Making the battery cancels out the benefit.

THE FACTSBuilding the battery does create more CO₂ at the start, but on the UK grid an EV typically pays that back within about 15,000 miles and ends its life with far lower total emissions.

CLAIM 04MYTH

Can you charge an electric car in the rain or take it through a car wash?

Water and high voltage don't mix, so avoid both.

THE FACTSBattery packs and connectors are sealed and tested against water and dust. Charging in the rain and using automatic car washes are completely normal.

CLAIM 05HALF TRUE

Do electric cars lose range in winter?

Cold weather kills EV range.

THE FACTSCold slows the chemistry and heating takes energy, so expect roughly 10 to 30% less range in freezing weather. Pre-heating while plugged in and a heat pump cut the loss.

CLAIM 06HALF TRUE

Does charging an electric car take hours?

You have to wait hours to charge.

THE FACTSCharging at home takes hours, but it happens while you sleep. On a rapid charger, 10% to 80% takes about 20 to 40 minutes on most new EVs.

CLAIM 07MYTH

Do electric car drivers pay road tax in the UK?

EV drivers pay no road tax.

THE FACTSSince April 2025 electric cars pay Vehicle Excise Duty like other cars, and a pay-per-mile charge is planned from April 2028.

CLAIM 08MYTH

Will the grid cope if everyone drives electric?

The National Grid will collapse.

THE FACTSMost charging happens overnight when demand is low, and smart chargers move it to quiet hours automatically. Britain's peak electricity demand is lower today than in the early 2000s.

CLAIM 09HALF TRUE

Are electric cars more expensive to insure?

EVs cost more to insure.

THE FACTSOften yes, especially for new drivers, because repairs need specialist skills and parts. The gap is closing as more garages train up.

CLAIM 10HALF TRUE

Do electric cars wear out tyres faster?

EVs eat tyres.

THE FACTSThey are heavier and deliver torque instantly, so tyres can wear faster. Brake pads and discs last far longer, because regen does most of the slowing down.

CLAIM 11HALF TRUE

Are electric cars silent and dangerous for pedestrians?

You can't hear an EV coming.

THE FACTSAt low speed they are quiet, so every new EV must play a warning sound below about 12 mph. Above that, tyre and wind noise make them about as loud as other cars.

CLAIM 12HALF TRUE

Do you need a home charger to own an electric car?

No driveway, no EV.

THE FACTSA home charger makes it far cheaper and easier. Many drivers without one manage with street, work and supermarket chargers, but public charging costs several times more per mile.

13

EV jargon decoded

The words on spec sheets, charger screens and forums.

01
kW
Power: how fast energy flows. A charger's speed or a motor's strength.
02
kWh
Energy: how much is stored. The size of the battery, like litres in a fuel tank.
03
mi/kWh
Efficiency: miles per kilowatt-hour. 3 to 4.5 is typical; higher is better.
04
SoC
State of charge: how full the battery is, in per cent.
05
SoH
State of health: how much capacity is left compared with new.
06
BMS
Battery management system: the electronics guarding every cell.
07
WLTP
The official lab test behind quoted range figures. Expect less on a cold motorway.
08
Regen
Regenerative braking: the motor slows the car and recharges the battery.
09
Preconditioning
Warming or cooling the cabin and battery before a drive or a rapid charge.
10
Heat pump
A heater that moves warmth instead of making it, using a third of the energy.
11
OBC
On-board charger: converts AC from the grid into DC for the battery.
12
CCS2
Combined Charging System: the UK's standard rapid-charging plug.
13
Tethered
A charger with its cable attached. Untethered means you bring your own.
14
V2L / V2G
Vehicle-to-load powers a kettle or a campsite from the car; vehicle-to-grid sells power back.
15
400 V / 800 V
The battery's working voltage. Higher voltage means faster charging and thinner cables.
16
Taper
Charging slowing down as the battery fills, especially above 80%.
17
Range anxiety
The fear of running out of charge. It fades after a few weeks for most drivers.
18
ICE
Internal combustion engine: a petrol or diesel car. "ICE-ing" is blocking a charger with one.
14